Let me preface this by stating that I am not a mechanic or and engineer. I take my 2001 Xterra off-road and work on it now and then.
That said a word or two about wheel studs and lug nuts in relation to my Xterra…
Most vehicles marketed to the public for personal use have studs and lug nuts rather than the bolts and nuts used on large commercial vehicles. This is because it makes taking off and putting on a wheel much easier.
Studs are not as strong and “give” a bit (this is why I don’t need a lock washer or nut to secure them). As such I need to torque them properly for them to work as intended.
If I torque them down too much (as most tire shops do with an impact wrench) I can stretch them out (weakening them) or break them.
If I don’t torque them down enough they can back out.
If I don’t torque down each lug nut to the same proper spec I risk stretching or breaking a stud by putting more stress on the one or two tightened correctly rather than spreading it out evenly among the six as intended.
Keep in mind that this stuff would most likely go un-noticed if I only used my Xterra to take the kids to soccer but I don’t! My truck was not designed to run over-sized tires, aftermarket bumpers, slam into rocks, climb tree stumps, etc.
If I take my truck off-road I need to torque down my lug nuts when I air back up.
If I have done any modification to my OEM set up I need to check the torque on my lug nuts more than the FSM suggestion of “periodically”.
Since I have aftermarket rims my OEM lug nuts were not deep enough so I needed aftermarket extended lug nuts.
When I break/cross thread/strip a stud it’s not that big a deal unless I’m doing it all the time. I can replace them individually.
I do not run my truck for any length of time with a missing stud/lug nut and do not off-road or drive at highway speeds with more than one stud/lug nut missing from the same wheel. I’ve seen it done more than once without incident but I don’t.
With the front I have to remove the rotor and hub assembly to access the back side. I have repacked my front wheel bearings before, so this is not that hard.
With the rear, I need to release parking brake lever fully, then remove drum. If the drum is hard to remove I consult the FSM starting on page BR-23 for the procedure (
http://www.nicoclub.com/FSM/Xterra/2001_Xterra/br.pdf).
I hammer the bad stud out, then put the new one in as far as I can (I put anti-size on it) then put it all back together. When I put the rim back on and torque down the all the lug nuts, the new stud it will seat itself. I re-torque all lug nuts after around 100 miles.
A good source on process of how to remove/install the rotor/hub can be found
HERETorque specs
HERE.
I torque my lug nuts down to 90 ft-lb (87 - 108 ft-lb is the FSM spec.).
OEM Part # 40222-22001
M12 x 1.25 is the lug thread pattern (I got the extended ones for my soft 8's).